Distribution Process Design to Improve Sustainability of Manufacturing Efficiency

Author(s):

  • Purnawan Adi Wicaksono (Diponegoro University)
  • Heru Prastawa (Diponegoro University)
  • Sri Hartini (Diponegoro University)
  • M. Syarifuddin Zain (Diponegoro University)
  • Reviza Heldianti (Diponegoro University)
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Abstract:
Recently, sustainability manufacturing has a great attention by researcher and practitioner. Sustainable manufacturing is the design of manufactured that can maximize positive impact to environmental while conserving energy and natural resources. It must cover the entire process within the company, not only in the production process but also distribution process. Distribution process is one of the marketing activities that directly relate to consumers and has a large enough role in creating the benefits of an item. Mapping the process to find out the process suitability of the company towards the principle of sustainable manufacturing needs to be done in order to find out which points need to be improved. In this research, we used Sustainable Value Stream Mapping that gives results several problems in packaging and stuffing processes. This research was focus on stuffing because it has the most problems, starting from economic performance: poor cost efficiency (28.1%), bad time efficiency (28.1%), bad worker satisfaction (46.47%), bad training level (0%), and poor safety level (36.84%). These problems will be reduced by material handling investments. We analyze the alternative using NPV and ergonomics assessment. The investment of stacker can increase the company's performance result on the principle of sustainable manufacturing at the stuffing process produced economic indicators: good time efficiency (80%), good cost efficiency (90%), and good efficiency inventory (82%). Environmental indicators: good energy efficiency (80%). Social indicators: good safety level (100%) and training level remains poor (25%).
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@inproceedings{oscm-2019-477,
  title={Distribution Process Design to Improve Sustainability of Manufacturing Efficiency},
  year={2019},
  author={Purnawan Adi Wicaksono and Heru Prastawa and Sri Hartini and M. Syarifuddin Zain and Reviza Heldianti},
  booktitle={Proceedings of the 9th International Conference on Operations and Supply Chain Management, Vietnam, 2019},
  doi={10.31387/oscm410147}
}
Purnawan Adi Wicaksono, Heru Prastawa, Sri Hartini, M. Syarifuddin Zain, Reviza Heldianti (2019). Distribution Process Design to Improve Sustainability of Manufacturing Efficiency. In Proceedings of the 9th International Conference on Operations and Supply Chain Management, Vietnam, 2019. https://doi.org/10.31387/oscm410147